First up was sourcing some thick weave black canvas to cover and strengthen the front surface. It's not as easy as you'd think to come by. But Threads of Green in Kilkenny got me sorted and at a reasonable price. We hummed and hawed over whether to actually cover the wood because the grain was so unique and we thought it would look really good with just a stained finish. In the long run, because of the design idea I had for the front of my shield, we used the canvas. And before anyone says anything about my apparel in the picture, yes, the pink heart shape pj bottoms are official Viking/Carpentry wear!
My concept for the front of the shield was quite simple. I wanted to replicate Lagertha's shield but invert the colours. It was partly to do with the canvas being black and it would be less messy to only have to paint the V design on top. But also because there are a lot of replicas of that shield and I wanted something unique. A one of a kind. I also had the idea of incorporating the Vikings TV show logo into the design. So I got busy making a stencil to avoid doing an awful free hand attempt and messing up the whole thing. I'm happy to say that despite having to make use of a scalpel to cut the stencil, I still have all my digits. Whoop whoop for small victories. It's still high fives all round :)
The next stage was staining the wood that we'd prepped by sanding. To
preface this section I think it's important to note that my dad's garage is like a DIY/Handiman's heaven. It's an emporium of random but useful things that have been collected over an entire lifetime. For example, I was informed the screws that secure the boss to the shield are originally from a washing machine that was being scrapped. Too good to just get rid of the whole thing, dad dissembled what was worth holding onto to repurpose for something in the future...so that's the story behind the screws. However, I've had to question my entire relationship with my father over this next phase of production. When it came to the task of staining the wood he was pretty insistent I hold off on my shopping trip to Woodies to allow him time to see was there anything of use in the garage(because this one time at band camp he needed wood stain for something so it was a safe bet he had something lying around). I kid you not, the man emerged clutching a tin of mahogany wood stain that may very well be from the Viking era! With a nostalgic gleam in his eye he recounted fondly that it was more than likely older than I am...I think he's more proud of that wood stain than he's ever been of me hahaha. And though it is 30+ years old, it did the trick.
The next step was attaching the canvas. Possibly the trickiest part of the whole thing. Mainly because we were using fibreglass resin which hardens really quickly so we had to be efficient and meticulous when applying the canvas to make sure we got it secured right and to eliminate air pockets. Oh and it stinks! Once that dried, I got to work painting on the design. In hindsight, I probably should have been wearing a mask because between the resin and paint fumes it would not have been advisable for me to be operating heavy machinery or anything for that matter. Fume intoxification aside, it had no bearing on how the painting turned out. I was pretty happy with it(even if I had to tidy up some parts with a black sharpie...).
And then disaster struck...
One faithful evening as I was in work(aka the day before I left for The Big Viking Picnic), I received a phone call from dad...he had varnished the shield bosses! Now this would have been grand had it been clear varnish...But no, this was tinted varnish that turned my lovely bosses a goldish colour...which completely made pointless the time I spent searching for shiny silver ones that would go so well with the blue paint I was using to design the front of the shields. Happy Viking Carpentry Ltd became Disgruntled Viking and Repenting Viking Carpentry Ltd for a little while and was very nearly forced to close up shop. But as it turned out it didn't look TOO bad. In fact, I left one shield completely black and the boss looks great!
In total, we estimated the cost per shield averaged out at about €65 and that's excluding our labour.
But as they say: Getting your handcrafted, one of a kind shield signed by Travis Fimmel...priceless!
For everything else, there's MasterCard.
#LikeAViking
Title Quote: Season 1 Episode 5 Raid
Earl Haraldson